CRS Sand and Powder Integrated Machine Customer Site

Recently, Cronus' latest high-efficiency intelligent CRS Sand and Powder Integrated Machine was successfully delivered and installed and debugged at a non-metallic mine customer site in Guangdong. Based on the technical innovation of the pendulum mill, the equipment innovatively realizes the simultaneous production of two products, sand and powder, which provides strong technical support for customers to greatly improve production efficiency, reduce energy consumption, and optimize product structure, marking Cronus's technological leadership in the field of sand and powder integrated equipment.​

In recent years, with the increasing diversification of downstream market demand in the non-metallic mineral powder processing industry, the traditional single powder production model has been difficult to meet customers' requirements for product diversity and production capacity flexibility. To this end, Cronus has developed the CRS series sand and powder integrated machine based on the mature pendulum mill platform. The equipment innovatively uses the automatic collection and discharge technology of coarse particles returned by the classifier to achieve the grinding system. Under the premise of unchanged power, the two finished products of sand and powder are produced simultaneously, which greatly improves the comprehensive utilization rate of materials and production efficiency.​

As a leading enterprise in the heavy calcium powder production industry, Guangdong customers urgently need to upgrade the existing production line to enhance product structure flexibility and production efficiency. After in-depth research and technical docking, it was finally decided to use Cronus CRS sand and powder integrated machine, striving to use advanced equipment to help enterprises achieve green and efficient production and improve market competitiveness.​

CRS sand and powder integrated machine is an efficient equipment with innovative design integrated on the basis of traditional pendulum mill. The main structural components are as follows:​

• Main unit (pendulum mill)：Adopting high-strength steel structure design, the core part of the main unit realizes strong grinding and classification to ensure the stability of output and fineness.​

• Classifier system：The classifier is the key to achieve sand and powder separation. By adjusting the speed and airflow, the effective separation of coarse and fine particles is achieved, and the coarse particles return to the main unit as sand and are automatically discharged.​

• Automatic sand powder collection device：For the coarse particles that fall back, it is equipped with an automatic collection and discharge system to ensure that the sand is not mixed into the powder, and to ensure the accuracy of the finished product particle size and maximize the output.​

• Fan and pipeline system：The high-efficiency fan cooperates with the sealed pipeline to ensure smooth airflow, dust emission meets environmental protection standards, and reduces material loss and environmental pollution.​

• Intelligent control system：The equipment is equipped with PLC intelligent control, supports one-button start, parameter adjustment and automatic alarm, easy to operate, and ensures safe and stable production.​

CRS sand and powder integrated machine uses the grinding principle of the swing mill, combined with intelligent classification and automatic sand discharge technology to achieve integrated production of sand and powder:​

• Material enters the main machine: The pre-treated non-metallic mineral material enters the main grinding area through the feeding system, and the grinding force generated by the swing of the mill breaks the material into powder.​

• Grading and sorting: The ground material is brought into the classifier by the airflow, and the high-speed rotating classification impeller screens out the fine powder, and the coarse particles are sent back to the main machine for further grinding.​

• Automatic discharge of sand: The coarse particles returned from the classifier are discharged through the automatic collection device to form a sand product, realizing the separation of sand and powder.​

• Finished product collection: The fine powder is transported to the cyclone collector by the fan to complete the collection and packaging preparation of the powder.​

This process ensures the simultaneous and efficient production of both sand and powder products without additional energy consumption, and almost doubles the production capacity.​

Function and technical advantages​

• High production capacity and low energy consumption: The processing capacity of the CRS sand and powder machine can reach 1~50 tons per hour, and it can produce an additional amount of sand without reducing the powder output. The equipment uses advanced energy recovery and intelligent grading technology to achieve effective control of energy consumption, and the production capacity is increased by nearly 100%, which greatly improves the overall efficiency of the production line.​

• Widely applicable to multiple industries: The scope of application covers chemical industries such as glass, rubber, pesticides, enamel, paint, phosphate fertilizer, papermaking, etc., and is specifically designed for non-flammable and explosive mineral materials with a Mohs hardness of less than 7 and a humidity of less than 6%, such as limestone, quartz, barite, marble and other heavy calcium powder processing, ensuring the stability and applicability of the equipment.​

• Accurate product particle size control: The finished particle size of sand can be adjusted between 20-120 mesh, and the finished particle size of powder can be adjusted between 80-400 mesh, meeting the strict requirements of different customers for product fineness and particle size uniformity.​

• Intelligent control and environmental protection design: The equipment is equipped with PLC intelligent control, supports one-button start, parameter adjustment and automatic alarm, easy to operate, and ensures safe and stable production.​

• Compact structure saves space: The CRS sand and powder all-in-one machine occupies a small area, and the equipment layout is reasonable, which greatly saves plant space and facilitates process integration and subsequent expansion.​

Customer on-site application effect​

After introducing the CRS sand and powder all-in-one machine, Guangdong customers have significantly improved their production efficiency. The equipment operates stably, the sand and powder output is balanced, and the product quality is stable. Compared with the previous single powder production solution, the production capacity has doubled and the cost has been reduced.​

The intelligent operating system reduces manual intervention, improves operational safety and production continuity. Customers reported that the equipment has low noise and easy maintenance, which greatly improves the working environment of the production workshop.​

In addition, the CRS sand and powder all-in-one machine has excellent environmental performance, meets local strict emission standards, effectively reduces dust pollution and resource waste, and helps enterprises to transform and upgrade green.​

If you are interested in the CRS sand-powder machine or other powder processing solutions, please feel free to contact our customer service team. We will provide you with professional technical support, selection suggestions and personalized customization services to help you upgrade your production efficiency.​